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Dingsu high speed DWC pipe machine advantages


图片1.png鼎塑设备优点 ENGLISH.docx

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低能耗,高产出

Lower power consumption

中心高度低,操作便利

higher output

Lower center easy to operate

除180机型外,其余机型模具完全通用

The mould blocks are general used for other model except DS-180

 


*机头结构合理,内外层出料口间距小;加热器设置合理,机头口芯模采用陶瓷加热器或者铸铝加热器。The head structure is reasonable, and the distance between the inner and outer layers of the discharge port is small; the heater is set reasonably, and the core mold of the head uses a ceramic heater or a cast aluminum heater.

*定径套Sizing sleeve:超长不锈钢定径套,超大流量冷却水Extra long stainless steel sizing sleeve, super large flow cooling water

 

优点Advantages:

1. 扩口工艺简单、易操作,对操作人员依赖性小。 The flaring process is simple, easy to operate, and less dependent on the operator.

2.管材内外两层贴合紧密,不开裂。The inner and outer layers of the pipe are tightly fitted and do not crack.

      3.机头无死角加热,适合PP管材生产。No dead angle on the extruder head heating, suitable for PP pipe production

4.定径套使用寿命长,耐磨损。Sizing sleeve has a long service life and is resistant to wear

5.定径套冷却水流量大,保证了内壁冷却,适合高速高效生产。The sizing sleeve has a large flow of cooling water, which ensures the cooling of the inner wall and is suitable for high speed and efficient production.

 

 

 

*机筒、螺杆材质Barrel、screw material:双合金螺杆,基材合金主要为SKD61,表面层材质根据各工况适配的耐磨耐腐合金,主要为进口碳化钨(Wc/Co)镍基合金(Ni+B/Cr),钴基合金(Co+Ni/Cr)等自熔性合金。表层合金与基材为冶金结合。寿命较普通渗氮和热处理螺杆套件提高3-5倍。

挤出机特殊沟槽结构衬套,下料通畅,主驱动电机功率配置显著降低,大长径比(36:1)螺杆,适应各种原材料生产,塑化效果好。Double alloy screw,mail alloy material is SKD61,Surface layer material is suitable for wear-resistant and corrosion-resistant alloy according to various working conditions,which are imported high quality(Wc/Co),(Ni+B/Cr),and (Co+Ni/Cr) Self-fluxing alloy。Surface alloy and substrate are metallurgical。Life expectancy is 3-5 times higher than conventional nitriding and heat treatment screw kits。Extruder special groove structure bushing,Smooth unloading,The power consumption of the main drive motor is significantly reduced, and the large aspect ratio (36:1) screw is suitable for the production of various raw materials and has a good plasticizing effect.

 切割机的切割信号由成型机通过通讯传输,激光检测扩口部位,代替传统的波峰计数方式,切割准确可靠。The cutting signal of the cutting machine is transmitted by the forming machine through communication, and the laser detects the flared part, instead of the traditional peak counting method, the cutting is accurate and reliable.

  *DS-300、DS-600、DS-800、DS-1000、DS-1200五种机型模块完全通用,便于厂家进行生产协调,减少库存,提升效率。 The cutting signal of the cutting machine is transmitted by the forming machine through communication, and the laser detects the flared part, instead of the traditional peak counting method, the cutting is accurate and reliable.

 *模块冷却管路连接可靠,拆卸方便;模块水腔结构合理,解决了镶嵌式水管造成的渗水、漏水、水管堵塞等影响稳定生产的隐患;同时,模块水腔流畅、截面积大,适应于高速生产。The module cooling pipeline is reliable in connection and easy to disassemble; the module water chamber structure is reasonable, which solves the hidden troubles caused by water infiltration, water leakage and water pipe blockage caused by the embedded water pipe; and the module water chamber is smooth, the cross-sectional area is large, and it is suitable for high speed.

 

 

*喷淋槽牵引使用履带橡胶块牵引,不损伤管材,牵引力大,降低管材的运行阻力,适合高速生产。  *The spray tank traction uses the crawler rubber block to pull, does not damage the pipe, has large traction, reduces the running resistance of the pipe, and is suitable for high speed  

*模具温度检测功能,能够根据模具的实时温度调节供水的开关实现精确控制。Mold temperature detection function, which can precisely control the water supply switch according to the real-time temperature of the mold

*适宜的模具温度能使管材外观更好看,性能更优秀Suitable mold temperature makes the appearance of the pipe look better

 

 

 

*管材堆放机带自动称重功能,做到每根管子都测量,精细化控制原材料成本The pipe stacker has an automatic weighing function to measure each pipe and finely control the cost of raw materials

*称重数据可远传至电脑,手机,在线查看过去任一时间段内管材重量明细Weighing data can be transmitted to a computer, mobile phone, online to view the weight of the pipe in any time period in the past

  

 

 

*进入5G时代,利用物联网技术,让设备更智能,做到生产数据量化,使生产管理更简洁Utilize Internet of Things technology to make equipment smarter, quantify production data, and make production management more concise

*可以远程查看生产数据、工艺温度、工艺参数,设备有紧急报警还可发送短信或者邮件提醒You can view production data, process temperature, process parameters remotely, and the device can send SMS or email reminder with emergency alarm


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